QUANPIN considers that Fluidized Granulating is an organic combination of mechanical design and manufacture technology. Therefore hundreds of Granulating machines either for China or exported to USA, Japan, Indonesia, Iran and many other countries are designed in accordance with the process of raw materials.
We have manufactured decades specifications and 150 different machines to meet different needs. These practical experiences will be very beneficial to customers.
The powder granule in vessel (fluid bed) appears in the state of fluidization. It is preheated and mixed with clean and heated air. At the same time the solution of adhesive is sprayed into the container. It makes the particles become granulating that contains adhesive. Being of unceasing dry through hot air, the moisture in the granulating is evaporated. The process is carried out continuously. Finally it forms ideal, uniform and porous granules.
1. The processes of mixing ,granulating and drying are completed in one step inside the machine.
2.Turn to the Ex-type of Fluidized bed dryer, we set the explosion release vent on the machine. Once the explosion happened, the machine will release the explosion to outside automatically and safely, it will make very safe condition to the operator.
3. No dead corner.
4. For the loading material, we have choices on vacuum feeding, lifting feeding, negative feeding and manual feeding for customer.
5. This machine adopts PLC automatic control, all the operation according to the requirements of the user to set the process parameters automatically, can print all the process parameters, the original record is true and reliable. In full compliance with the GMP requirement of pharmaceutical production.
6. For the bag filter, we choose anti-static filtering cloth.
7. For the machine, we have CIP and WIP for customer to choose.
Item | Unit | Type | |||||||||
3 | 2.15 | 15 | 30 | 60 | 120 | 200 | 300 | 500 | |||
Container | Volume | L | 12 | 22 | 45 | 100 | 220 | 420 | 670 | 1000 | 1500 |
Diameter | mm | 300 | 400 | 550 | 700 | 1000 | 1200 | 1400 | 1600 | 1800 | |
Capability | Min | kg | 1.5 | 4 | 10 | 15 | 30 | 80 | 100 | 150 | 250 |
Max | kg | 4.5 | 6 | 20 | 45 | 90 | 160 | 300 | 450 | 750 | |
Fan | Capacity | m3/h | 1000 | 1200 | 1400 | 1800 | 3000 | 4500 | 6000 | 7000 | 8000 |
Pressure | mmH2O | 375 | 375 | 480 | 480 | 950 | 950 | 950 | 950 | 950 | |
Power | kw | 3 | 4 | 5.5 | 7.5 | 11 | 18.5 | 22 | 30 | 45 | |
Steam expenditure | kg/h | 15 | 23 | 42 | 70 | 141 | 211 | 282 | 366 | 451 | |
Compressed air expenditure | m3/min | 0.9 | 0.9 | 0.9 | 0.9 | 1.0 | 1.0 | 1.1 | 1.5 | 1.5 | |
Weight | kg | 500 | 700 | 900 | 1000 | 1100 | 1300 | 1500 | 1800 | 2000 | |
Steam pressure | Mpa | 0.3-0.6 | |||||||||
Temperature | .C | Adjustable from ambient to 120.C | |||||||||
Working time | min | Decide in accordance with the properties of raw materials(45-90) | |||||||||
Field | % | ≥99 | |||||||||
Noise | db | When installation, main machine is separated form fan | |||||||||
Size(L×W×H) | m | 1.0×0.6×2.1 | 1.2x0.7×2.1 | 1.25×0.9×2.5 | 1.6×1.1×2.5 | 1.85×1.4×3 | 2.2×1.65×3.3 | 2.34×1.7×3.8 | 2.8×2.0×4.0 | 3×2.25×4.4 |
● Pharmaceutical industry: tablet capsule, Low sugar or no Sugar granule of Chinese traditional medicine.
● Foodstuff: cocoa, coffee, milk powder, juice of granulate, flavoring and so on.
● Other industries: pesticide, feed, chemical fertilizer, pigment, dyestuff and so on.
● Drying: Power or granule state of wet material.
● Coating: Protection layer, color, controlled release, film, or bowels solved coating of granules and pills.