PGL-B Series Spray Drying Granulator

Short Description:

Model: (PGL-3B) -  (PGL-120B)

Volume (L): 26L – 1000L

Power of fan (kw): 4.0kw – 30kw

Consume of steam 0.4MPa(kg/h): 0.40kg/h – 0.60kg/h

Consume of compressed air (m3/min): 0.9m3/min – 1.8m3/min

Main machine height (mm): 2450mm – 5800mm


Product Detail

Product Tags

PGL-B Series Spray Drying Granulator

Spray Drying granulator machine makes use of spray and fluid bed technology to realize mixing, granulation and drying in one container. The fluidized powder is wetted by the spaying the extract until agglomeration occurs. As soon as the size of the granule is reached. Spraying is stopped and the wet granules are dried and cooled.

The powder granule in vessel (fluid bed) appears in the state of fluidization. It is preheated and mixed with clean and heated air. At the same time the solution of adhesive is sprayed into the container. It makes the particles become granulating that contains adhesive. Being of unceasing dry through hot air, the moisture in the granulating is evaporated. The process is carried out continuously. Finally it forms ideal, uniform and porous granules.

Spray agglomeration moves very small, powder particles in the fluidized bed where they are sprayed with a binder solution or suspension. Liquid bridges are created that form agglomerates from the particles. Spraying continues until the desired size of the agglomerates is reached.

After the residual moisture in the capillaries and on the surface has evaporated, hollow spaces are created in the granulate while the new structure is solidified throughout by the hardened binder. The lack of kinetic energy in the fluidized bed results in very porous structures with plenty of internal capillaries. The usual size range of the agglomerate is from 100 micrometers to 3 millimeters, while the starting material can be micro-fine.

PGL-B Series Spray Drying Granulator  From Factory 02
PGL-B Series Spray Drying Granulator  From Factory06

Video

Feachures

1. Integrate spraying, drying fluid granulating in one body to realize granulating from liquid in one step.
2. Using the process of spraying, it is particular suitable for micro auxiliary raw materials and heat sensitive raw materials. Its efficiency is 1-2 times than the one of fluidized granulator.
3. The final moisture of some products can reach 0.1%. It is equipped with powder returning device. The rate of granule forming is more than 85% with 0.2-2mm of diameter.
4. The improved inner roller multi-flow atomizer can treat the liquid extract with 1.3g/cm3 of gravity.
5. Currently, the PGL-150B, it can process 150kg/batch of material.

PGL-B Series Spray Drying Granulator  From Factory05
PGL-B Series Spray Drying Granulator  From Factory03

Schematic Structure

PGL-B Series Spray Drying Granulator08
PGL-B Series Spray Drying Granulator09

Technical Parameter

Spec
Item
PGL-3B PGL-5B PGL-10B PGL-20B PGL-30B PGL-80B PGL-120B
liquid extract min kg/h 2 4 5 10 20 40 55
  max kg/h 4 6 15 30 40 80 120
fluidization
capacity
min kg/batch 2 6 10 30 60 100 150
  max kg/batch 6 15 30 80 160 250 450
specific gravity of the liquid g/cm3 ≤1.30
volume of material vessel L 26 50 220 420 620 980 1600
diameter if vessel mm 400 550 770 1000 1200 1400 1600
power of suction fan kw 4.0 5.5 7.5 15 22 30 45
power of auxiliary fan kw 0.35 0.75 0.75 1.20 2.20 2.20 4
steam consumption kg/h 40 70 99 210 300 366 465
  pressure Mpa 0.1-0.4
power of electric heater kw 9 15 21 25.5 51.5 60 75
compressed air consumption m3/min 0.9 0.9 0.9 0.9 1.1 1.3 1.8
  pressure Mpa 0.1-0.4
operating temperature automatically regulated from indoor temperature to 130℃
water content of product % ≤0.5%(depends on the material)
rate of product collection % ≥99%
noise level of machine dB ≤75
weight kg 500 800 1200 1500 2000 2500 3000
dim. of main machine Φ mm 400 550 770 1000 1200 1400 1600
  H1 mm 940 1050 1070 1180 1620 1620 1690
  H2   mm 2100 2400 2680 3150 3630 4120 4740
  H3   mm 2450 2750 3020 3700 4100 4770 5150
  B mm 740 890 1110 1420 1600 1820 2100
Weight   kg 500 800 1200 1500 2000 2500 3000

Applications

● Pharmaceutical industry: tablet, capsule granule, granule of Chinese medicine with on or low sugar.

● Foodstuff; cocoa, coffee, milk powder, juice of granule, flavoring and so on.

● Other industries: pesticides, feed, chemical fertilizer, pigment, dyestuff and so on.


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